Capabilities

Diesel Emission Technologies Year Established 2007 Management Years of experience in The Heavy Duty Exhaust on/off road Exhaust and Emission Technologies Business 25 Years Plus Core Competence Coverage Tube Manipulation and forming Insulation & coatings Mufflers / Silencers Spark Arrestors Diesel Oxidation Catalysts 3 Way Catalysts Diesel Particulate Filters Selective Catalyst Reduction EGRT Catalysis Electronics and Vehicle interface. Combustion Engineering Production Coverage (In House) Multi-stack CNC Tube Bending – All Electric, linked to Solid works 3D software also uses environmental lubrication NO Honey oil. Tube inside a Tube bending Hydroforming CNC Sheet Folding and Bending Automated Tube Perforating and Louvre Laser Welding Mig and Tig Welding – Certified CNC Rolling CNC Spinning CNC Flanging CNC Gut Ramming Computer controlled, CNC Swaging and Reducing Stamping / Pressings Machining Canning Weld Free - Modu-Linkä Canning Welded Large Diameters Laser Cutting Water jetting. Product laser part Marking UID and bar Coding Production Capabilities   Welding - Mig /Tig and Gas   CNC Tube Bending- Once x Diameter Diameters 2" (76 mm) to 6" (152 mm) Laser Profiling ½" (13 mm) 300 series Stainless Steel 10 Ft (3000 mm)x 5 ft (1500 mm) bed Flaring 3" (76 mm) to 18" (460 mm) CNC Rolling (Any Profile) Multiple flats, 40 mm Radi Up to 2 mm thick material 45" (1143 mm) long Profiles from 4" (100 mm) to 26" (660 mm) Rolling (Round & Oval only) Diameters from 4" (100 mm) to 48" (1220 mm) x 72" (1830 mm) long 1. Automated Seam Welding 4" (100 mm) to 48" (660 mm) x 60" (1524 mm) long 2. Automated Seam Welding 20" (508 mm) to 48" (1220 mm) x 60" (915 mm) long. Single Ridge lock Diameters 2/2.5/3/3.5/4/4.5/5/6" x 12" travel. Double Ridge Locking As Above, but 24" travel. Expanding and Reducing Diameters 2' (51 mm) through 6" (152 mm) As listed above Automated Air Notching 2" to 6" (slot viable tool dependent) Std 1/8" (3 mm) x 11/4" (32 mm) CNC Cap Spinner 129 mm up to 520 mm Double End Machine maximum length D/E 40"(1061 mm) single end 60"(1524 mm) Can cap spin any profile, including Oval, Square, rectangles, ellipse and trapezoidal based on Minimum Radi of 40 mm CNC Flanger As above, also any flange or flare profile (Tool Dependent) CNC Gut Rammer 129 mm to 520 mm up to 36" (914 mm) travel.     All the above machines are linked via a PLC, and have a built in bar scanner and system check prior to final assembly, each unit produced registers serial number and logs push in/ out pressure and completes works order with Photograph, serial numbers and push out data, plus each unit serial ID, which is denoted on the product. Hydraulic Presses 250 ton, and 2 x 30 ton. Mechanical Fly Press 150 ton CNC Press Brake 122"(3098 mm) long x 40" (1016 mm)wide 3.4 mm thick Material CNC Shear / Guillotine 72" long 2 mm Thick material Waterjet 4 ft (1219 mm) x 8 ft (2438 mm) Automated Tube Louvre (Programmable.) 2" (51 mm) to 6" (152 mm) up to 2 mm Wall thickness Automated Tube perforating (Programmable.) 2" (51 mm) to 6" (152 mm) as above CNC Turret Punch 60" (1524 mm) x 72" (1828 mm) x 1.5 mm Stainless Steel 300 Series Material     Material Coverage   Titanium   Aluminum   Stainless Steel 300 and 400 Series   Carbon / Mild Steel   Quality Standards and Operating practices. ISO 9000   Six Sigma and Lean Manufacturing Management Philosophy. Installation – On and Off Site* Application Engineering – On and Off Site* Production Development – On and Off site* 3D CAD Solid-works Professional – 4 stations Cosmos Flow Dynamics 3D Portable Tube measuring system. • Smoke opacity measuring • Data logging ability • Vehicle Fault diagnostic readers • 5 Gas Analyzers • Portable plasma, Welding and Generator, Compressor • Portable cutting table and bench